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Bubbler Cleaning Protocol

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Cleaning Protocols

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Simple Protocol

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Use this protocol if residual salts on the bubbler are not a concern

  1. Soak the lids in 10% bleach (without any purging or vacuum)

  2. Blow out the resultant bleach/media mixture with an air supply or syringe

  3. Rinse with DI water

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Salty Media Removal and Thorough Cleaning

Although autoclaving the lids with bubblers removes the risk of contaminating the next experiment, you'll ideally want to remove media residue and any biofilm that may have accumulated on the bubbler. This is best achieved in the following process, which utilizes 3 valves and Y connectors to control the pressure in the tubing connected to the bubbler (pictured below): a valve to pressurize the bubbler, a valve to apply vacuum to the bubbler, and a valve to "neutralize" the bubbler to ambient pressure. This can also be achieved manually with a syringe.

  1. Remove all lids from their vials

  2. In a 1L beaker full of 10% bleach, pressurize the bubbler to purge any residual media/bacteria into the bleach

  3. Apply vacuum to the bubbler to pull bleach into it

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Don't leave bubblers in bleach for longer than a few hours, as the steel in the bubblers will begin to rust

  1. Pour out the bleach, rinse the lids with water a few times, and refill the beaker with water

  2. Pressurize each bubbler to purge the bleach inside each bubbler into the water

  3. Apply vacuum to pull in water (or 70% ethanol), and then apply pressure to purge

Leave your lids to dry in a rack or put them in vials for your next experiment!
Neutralize the bubbler pressure once you see bleach heading up the tube connecting the bubbler to the lid
  • Repeat with the rest of your lids, and allow them to rest submerged in bleach for 30 minutes

  • Leave your lids to dry in a rack or put them in vials for your next experiment!
    : 3 valves and Y connectors
    Bubbler cleaning device

    Custom Fluidics

    Main Fluidics Page

    Bubbler Construction Protocol

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    Materials

    • 3D printed (SLS, nylon PA-12) vial cap with ports for nylon tubing

    • 3D printed (SLS, nylon PA-12)

    • (1/8" OD)

    • - 5 micron filter, 1/4" Diameter, 1/16" Thick

    • (Recommended)

    • (Recommended)

    • (Recommended) for testing bubblers

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    Construction Protocol

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    1. Cut Nylon Tubing to Height in Vial

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    The nylon tubing will straighten in the autoclave

    The length of the tubing connecting the lid to the bubbler will be dependent on the culture volume of your experiments, which is determined by the length of your efflux straw. As a good starting point, a 2 inch efflux straw will correspond to a 20mL culture volume, and a 2.5 inch length of tubing connecting to the bubbler will be ideal for that volume. If your culture volume is different than this, the best way to find an ideal tubing length is by experiment:

    1. Cut a length of nylon tubing and fit it in the cap and 3D printed bubbler holder. Make sure that you cut so that your bubbler is below your efflux straw!

    2. HOWEVER, use caution with how low you set the bubbler; if the bottom of the bubbler body is below the 15mL line in the vial, it will begin to interfere with OD readings

    3. Using the length of tubing you found as a template, cut equal lengths of tubing for the remainder of bubblers you will be making.

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    2. Assemble Bubbler

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    Materials

    • Mixing tray (here a small weighboat)

    • Disposable applicator

    • Foreceps/tweezers

    • Frit

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    Steps

    1. Use gloves to avoid getting epoxy on your hands

    2. Follow the epoxy directions to mix up a small amount of epoxy in a disposable dish or a piece of cardboard. Use even pressure to get even amounts of resin and hardener.

    3. Use a pipette tip or other similarly sized applicator to put the minimum amount of epoxy around the rim of the 3D printed bubbler body where the frit will be placed

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    3. Test Bubblers

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    To our best guess, the stainless steel bubbler frits need to be , but they are incompletely passivated when they leave the factory. Without this step, they will produce larger (worse) bubbles, likely due to a more hydrophobic surface.

    1. Passivate the frits by submerging in liquid

      1. Option 1: Soak in water overnight

      2. Option 2: Soak in LB-Miller media (or any rich salty media) or 5% citric acid for 1 hour. Lemon juice will do in a pinch.

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    4. Attach Bubbler to eVOLVER Cap

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    Options

    1. Epoxy directly into cap

      1. Advantages:

        1. Pre-defined and rigid position in the cap

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    Epoxy Directly Into Cap

    1. Similar to the assembly of the nylon tube into the bubbler body, apply expoy to the other end of the tube attached to your bubbler, insert into one of the ports on the bottom of the vial cap (whatever one corresponds to your preferred layout; my preference is for media in on the right, bubbler in the back, efflux straw on the left).

    2. Make sure bubbler is pushed all the way in and steel frit is facing sampling port

      1. Being inconsistent about this will mean different caps will have different scattering properties that will change OD

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    Attach via Silicone Tubing

    See protocol .

    It's a good idea to make an excess of bubblers (25% or so) relative to the number of complete vial caps you'll be making, because the bubbler assembly process is tricky and you may have some that are not useable (see section 3)

    3D printed frit holder

  • Nylon tubing cut to length

  • Plasticweld epoxyarrow-up-right

  • Avoid using too much epoxy around the rim, as that will tend to block air flow through the frit

  • Avoid using too little expoxy around the rim, or having uneven coverage, as that will lead to large bubbles escaping through the rim and defeating the bubbling action of the frit. It's a balance!

  • Using tweezers, carefully set the frit in place on the bubbler body - it should be a slight pressure fit.

    • Try to avoid getting epoxy anywhere outside of the rim of the frit as this will reduce air flow through the frit, and produce fewer bubbles.

    • Do your best to set the frit on the bubbler body as parallel as possible to the frit holder rim. If you place it at an angle, it will likely be very hard to press in. If this happens, your best bet is to take the frit off with tweezers and try setting it in place again.

  • Add epoxy to one of the ends of the previously cut nylon tube. Get the epoxy around the outside of the last 1/4-1/2" of the tube, with roughly even coverage. If you get epoxy inside the tube, you can blow it out or use a paperclip or similar object to clear it.

  • Set that end of the tube into the bubbler body, and give it a twist to ensure the epoxy is spread evenly at the joint. Don't force the tube all the way down into the bubbler body, there should be a lip that catches the tube with slight pressure.

  • Set bubbler upright to cure overnight

  • Create a test system for the bubblers
    1. Option 1 [Recommended]: Construct a bubbler cleaning apparatus

    2. Option 2 [Less Efficient]: Simple test system for the bubblers

      1. You can attach the normal 1/16" ID eVOLVER tubing to the end of the nylon, but this may take more time per bubbler as the silicone tubing is hard to put on the nylon tubes

      2. Especially if you have a lot of bubblers to test, you may want to use a for easy swapping of bubblers

      3. Connect the bubblers to your air distributor (ie your 1:16 air supply)

  • Check that your bubblers work well in rich media like LB, YPD, or BHI. As a rule of thumb, the less salt and peptides your media has dissolved in it, the larger your bubbles will be.

  • If one of your bubblers are not bubbling at all, check your tubing connections and try to run air through just that bubbler. If it's still not producing bubbles at 5psi of back pressure, it's likely blocked with epoxy, and is not useable.

  • If one of your bubblers is producing a steady stream of large bubbles from the rim of the frit, it means there's an incomplete epoxy seal against the bubbler body. You can attempt to fix this by adding more epoxy on the outside, but it'll likely be easier to just make a new bubbler.

  • If assembled correctly you won't have to worry about it slipping and altering OD blank
  • Disadvantage:

    1. If bubbler is broken (rusty or not working), it will be much more annoying to change out for a new one

  • Attach to 1/8" nylon tube via 3/32" silicone tubing

    1. Advantages:

      1. Easily swap bubblers if one doesn't work

    2. Disadvantage

      1. Less defined position of bubbler. It is easier to have inconsistent bubbler height and direction, which will affect OD readings

  • Again, be sure to check for epoxy blocking the tubing, and clear with a paperclip if it's blocked.

  • Set assembled caps upright (with a vial rack or spare vials) so that epoxy doesn't drip into the o-ring groove as it cures.

  • Allow epoxy to cure 24 hours before sterilizing via autoclave as part of experiment prep.

  • bubbler bodyarrow-up-right
    Plasticweld epoxyarrow-up-right
    Nylon tubingarrow-up-right
    Stainless steel frit arrow-up-right
    Rubber stopperarrow-up-right
    O ringarrow-up-right
    Push to connect fittings arrow-up-right
    passivatedarrow-up-right
    here
    Materials needed for bubbler assembly.
    push to connect fitting arrow-up-right

    Running the slow pumps

    The slow pumps are currently operated independently of the main eVOLVER GUI and pump liquid at a rate of X mL/min.

    The eVOLVER slow pumps currently operate exclusively through the . The navigate to the run_slow_pumps.py file similarly to starting an experiment via command line.

    In the run_slow_pumps.py script you only need to modify one of two lines for time settings, one for modifying specific pumps and the other for modifying all pumps

    Traditionally it takes about 200-300 seconds to fill the lines with liquid using the slow pumps, however this is dependent on the length of tubing.

    command line
    Modify specific pumps timing
    Modify all pumps timing

    Bubblers / In-Vial Aeration

    Please cite Daniel Hart's paper when it comes out!

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    Overview

    An in-vial aerator, which can be hooked up to a gas stream of your choice. Normal stir bar-based mixing in the eVOLVER does not provide enough gas exchange in many situations. These bubblers produce small bubbles that greatly increase gas exchange.

    Bubbler (right) epoxied in to universal cap. Efflux tube (left) is above bubbler.

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    Requirements

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    Cap with Nylon Tubing

    Allows the nylon tube of the bubbler to slot into cap. See for options.

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    Long Stir Bars

    The normal eVOLVER stir bars allow large bubbles to adhere if you are bubbling. This creates lots of noise in OD readings. It is therefore necessary to use thinner stir bars that don't allow such large bubbles to stick to them. We have found these to be the only ones that work with bubbling: .

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    Long Stir Bar Jittering and Low Stir Stability

    These stir bars are unfortunately prone to jitter and not stir. This is a function of at least the following:

    1. Distance to magnets on the fan used for stirring

      1. The newest eVOLVERs have a bigger distance to the fan because of the 3D printed magnet holder and 1/4" acrylic spacers

      2. Try ordering thinner acrylic spacers

    Please let us know on the forum if you find other stir bars that work with bubbling. However, several people have looked and not found any.

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    Stop Stir During OD Reads

    While bubbling, you must stop stirring while taking OD readings to allow bubbles to float to the surface. Otherwise, bubbles will create too much variability in OD readings and make your OD calibration useless.

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    During OD Calibration

    While calibrating OD, we mimic experimental OD readings as much as possible. To do this:

    1. Turn off stirring via the GUI

    2. Calibrate with long stir bars (see above) and caps with bubblers

    3. Swirl OD standards at least every other time you move them to avoid cell sedimentation

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    During Experiments

    Load a conf.yml onto the server that pauses stir whenever an OD measurement is taken

    1. Guide | example stir pause conf.yml file

    2. This decreases data acquisition rate (20 seconds to 60 seconds), but greatly increases OD accuracy

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    Considerations

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    Variability Between Bubblers

    The assumption is that there will be variability between the bubblers that you make -- even though you will screen them before putting them in a vial cap! This is compensated for by bubbling much more than we need for a given microbe's gas consumption needs. Worse bubblers will not be a problem if the worst bubbler you have provides more than enough gas exchange.

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    Biofilming

    Aerators are great substrates for biofilming. If your strain biofilms, make sure you swap in new bubblers when bubbles noticeably diminish. See .

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    Because of biofilming, it is useful to have another set of caps/bubblers that can be swapped in without interrupting your experiment. Ideally, you would pre-autoclave these and keep them sterile in aluminum foil. Pause the experiment, check if the vials need to be changed because of biofilm and swap sterile caps and/or vials in.

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    Media Type Affects Bubble Size

    Bubblers will produce different sized bubbles depending on media type. This is related to the amount of salts, proteins, carbohydrates, etc that are in the media. These can act as surfactants to create smaller bubbles. Therefore, largest bubbles will be in water and smallest bubbles will be in rich media, as can be seen below:

    <Add picture of bubbler in water vs algae media vs LB>

    Shape and smoothness of the glass vial bottom - try several glass vials and see if there is
    here
    Length 20 mm, Diameter 3 mm (# SBM-2003-MIC)arrow-up-right
    here
    herearrow-up-right
    Cleaning Protocol

    Bubbler Cleaning / Testing Apparatus

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    Overview

    This apparatus is designed to save you time when you are cleaning bubblers.

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    Construction

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    Parts

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    Infrastructure (You may already have this in place)

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    We use the following, however you are responsible for figuring out your plumbing before the 1/8" OD nylon tubing as you may have different air fittings in your building. You can likely ask facilities for help if this is overwhelming.

    1. 1X - Gas regulator with pressure gauge capable of regulating to 10 psi

      1. For controlling air pressure to bubblers (we don't want 150 psi going through our bubblers!)

      2. 1X -

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    Make sure to have a vacuum trap to prevent fluids from going into your vacuum line! You don't want facilities mad at you!

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    Cleaning Apparatus

    1. - sealant for leaky threaded fittings (tightly wrap it around and break it off)

    2. At least 6ft - (1/8" OD)

    3. 5X -

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    Assembly

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    1. Assemble apparatus

    1. Assemble the 3 push-button connectors using directions that come with them

    2. Connect nylon tubing in the above configuration

    3. Connect 3/32" tubing in the above configuration

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    2. Assemble a vacuum trap to prevent liquids from entering building vacuum line

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    3. [Bubbler testing only] Assemble the push-to-connect cap

    Used for easily attaching / detaching bubblers for testing

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    Testing Protocol

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    Never allow water, bleach, or media into the apparatus as it will corrode the valves in the push-button connectors.

    1. Attach the bubbler to the black 2-way connector connected to the green falcon tube lid as pictured below. To attach, push the bubbler in; to detach, push the black ledge into the connector and then pull the bubbler out.

    1. Fill a vial with ~15mL of rich media like LB, YPD, or BHI. BG11 media will also work. As a rule of thumb, the less salt and peptides your media has dissolved in it, the larger your bubbles will be.

    2. Place the green lid with the bubbler attached into the vial with media. Ensure the bubbler is submerged in the liquid.

    1. Ensure the air supply is turned on and set to 5-10psi. Check that the bubbler cleaning apparatus tubing is attached to the air supply. If air is flowing through the apparatus, you should feel a rush of air coming out of the red tubing.

    1X -
  • 1X - - for going to nylon 1/8" tubing

  • 1X - Vacuum trap

    1. For example something like a before the vacuum line

  • 2X -
  • 1X -

  • 3X -

  • (3/32" ID (inner diameter))

    1. Alternatively you can try and jam some extra 1/16" efflux tubing onto the 1/8" nylon tubing

  • 50mL falcon tube cap (or an extra eVOLVER cap; see below for usage in push-to-connect cap)

  • Pressure Gauge 1/4 NPT Male Bottom Connection, 2" Dialarrow-up-right
    Teflon tapearrow-up-right
    Nylon tubingarrow-up-right
    Push-to-Connect 1/8" Tube OD x 10-32 UNF Malearrow-up-right
    Air Regulator 1/4 NPT Female, 1-5/8" Widearrow-up-right
    Push-to-Connect Tube 1/8" Tube OD x 1/8 NPT Malearrow-up-right
    filter flaskarrow-up-right
    1:2 Splitter Push-to-Connect 1/8" Tube ODarrow-up-right
    Push-to-Connect Tube Fitting for Air Straight Connector, 1/8" Tube ODarrow-up-right
    Compact Push-Button, Normally Closed, 10-32 UNF Femalearrow-up-right
    Flexible silicone rubber tubingarrow-up-right

    Adding a Third Pump Rack

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    Parts

    1. Buy another pump rack from Fynch

    2. 2X - 3D printed pump extension mount (Front)arrow-up-right

    3. 2X -

    4. 2X -

      1. Final length 5.7 inches (144.78mm)

    5. 8X -

    6. 2X -

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    Protocol

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    Machine 40-20 Aluminum Tubing

    Do for both of the aluminum rails. Diagram can be found .

    1. Cut to final length 5.7 inches (144.78mm)

    2. If necessary, drill out the hole on each side so that your M6 x 1mm tap can work

    3. Tap each side with M6 x 1mm tap

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    Assembly

    1. Unscrew 4 screws from top of original pump mount

    2. Remove 20-20 aluminum tube

    3. Replace with 40-20 tube. Screw in

    4. Add 3D printed extenders

  • Screw in 3D printed extenders

  • Slot pump rack in

  • Plug in ribbon cables

  • 3D printed pump extension mount (Back)arrow-up-right
    40-20 aluminum tubingarrow-up-right
    M6 x 1 mm Thread, 12 mm Long Screwsarrow-up-right
    M6 x 1mm taparrow-up-right
    2x8 ribbon cablearrow-up-right
    herearrow-up-right
    Four bubblers working well. Note the small bubbles.